Case Studies

Rack Management System for a Leading Glass Manufacturing Company

About the Client

A leading float-glass and architectural glass manufacturing company with large-scale production facilities, distributing to both domestic and international markets. They operate high-volume production lines where accuracy, quality, and traceability are critical to smooth operations and customer commitments.

Tools & Technologies

Oracle APEX

Oracle PL/SQL

Oracle ERP Cloud

Oracle EBS

Oracle Data Integrator

Oracle OATS

JIRA for issue tracking

Oracle BI

Need & Challenges

The manufacturer was facing persistent operational inefficiencies due to disconnected and manual processes across rack production, issuance, inspection, and inventory management.

Key capabilities

Lack of centralized rack tracking, leading to frequent errors, missing racks, and difficulty tracing dispatched units

Manual batch and material tracking, resulting in mismatches, reconciliation delays, and poor visibility into consumption

No QR-based digital identification, increasing risk of rack misuse, wrong returns, and traceability issues

Paper-based quality checks that limited accurate pass/fail history and delayed approvals

Limited visibility into repair workflows and damage assessments

Fragmented ERP and manual reporting, increasing audit risk and reducing coordination between production, quality, and stores teams

Solution

Faramond delivered a custom Rack Management System built entirely on Oracle APEX, integrated with the client’s existing ERP landscape. The solution digitized the complete lifecycle of rack production, material tracking, quality inspection, issuance, return, and inventory visibility.

Key solution features included:

Batch creation and submission for systematic rack production

Material consumption tracking for real-time monitoring of item usage

QR code generation enabling unique digital identity for each rack

Movement management to track issuance, returns, and repair workflows

Quality check workflows with pass/fail tracking and detailed inspection logs

Approval workflows for repair assessments and damage validations

Real-time dashboards and inventory management on APEX for single-source visibility

Interfaces for ERP synchronization and production-line consumption updates

Rack repair and approval modules ensuring standardized, traceable outcomes

QR-based scanning and validation tools for both new and existing racks

Outcomes

Faramond Technologies designed and delivered a modern, standardized, and secure integration foundation on Oracle Cloud—enabling the bank to scale its digital services confidently.

Outcomes

Complete end-to-end digitalization of rack operations

Stronger product traceability through QR-based tracking

Improved inventory accuracy and near real-time visibility

Integrated quality control and inspection workflows

Automated approvals reducing operational delays

Centralized reporting for audits, compliance, and production planning

Seamless ERP integration ensuring data consistency across systems

Reduced manual effort and faster rack turnaround time

Benefits

Real-time visibility for every rack, component, and production stage

Automated batch and material tracking reduced reconciliation time significantly

Improved traceability minimized rack misuse and operational errors

Digital quality checks ensured accurate results and quicker approvals

ERP-linked dashboards improved reporting, compliance, and business decision-making

Noticeable increase in operational efficiency due to workflow automation

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